ZX6R sur circuit – Les couples de serrage du ZX6R 2012

Cette page est sans doute à mettre dans vos favoris si vous intervenez régulièrement sur un ZX6R 2009. Les données sont issues du manuel d’atelier.

Manuel d'atelier ZX6R

Les couples typiques en fonction du diamètre

Diamètre (mm)N·m
53.4∼4.9
65.9∼7.8
814∼19
1025∼34
1244∼61
1473∼98
16115∼155
18165∼225
20225∼325

Les couples de serrage. Issus du manuel d’atelier et sauf erreur de ma part. Si vous avez une remarque constructive, postez un commentaire.

Sous systèmeEcrouNmRemarque 1Remarque 2
Brakes       Bleed Valves      7,80
Brakes       Brake Hose Banjo Bolts    25,00
Brakes       Brake Lever Pivot Bolt    1,00Graisse Silicone
Brakes       Brake Lever Pivot Bolt Locknut   5,90
Brakes       Brake Pedal Mounting Bolt    34,00Loctite
Brakes       Front Brake Disc Mounting Bolts   27,00Loctite
Brakes       Front Brake Light Switch Screw   1,20
Brakes       Front Brake Pad Pins    17,00
Brakes       Front Brake Reservoir Cap Stopper Screw  1,20
Brakes       Front Caliper Assembly Bolts    27,00Loctite
Brakes       Front Caliper Mounting Bolts    34,00
Brakes       Front Master Cylinder Bleed Valve   5,40
Brakes       Front Master Cylinder Clamp Bolts   11,00Suivre séquence serrage
Brakes       Rear Brake Disc Mounting Bolts   27,00Loctite
Brakes       Rear Caliper Mounting Bolts    25,00
Brakes       Rear Master Cylinder Mounting Bolts   25,00
Brakes       Rear Master Cylinder Push Rod Locknut  17,00
Clutch       Clutch Cover Bolts (M6, L = 25 mm)9,80
Clutch       Clutch Cover Bolts (M6, L = 40 mm)9,80
Clutch       Clutch Cover Plate Bolts    9,80Loctite
Clutch       Clutch Hub Nut     135,00Remplacement
Clutch       Clutch Lever Clamp Bolts    7,80Suivre séquence serrage
Clutch       Clutch Spring Bolts     8,80
Clutch       Oil Filler Plug     Hand-tighten
Clutch       Sub Clutch Hub Bolts    25,00Loctite
Cooling System      Coolant By-pass Fitting Bolt    8,80Loctite
Cooling System      Coolant Drain Bolt (Cylinder)    9,80
Cooling System      Coolant Drain Bolt (Water Pump)   8,80
Cooling System      Coolant Reserve Tank Mounting Bolts   6,90
Cooling System      Heat Insulation Plate Bolt    3,90Loctite
Cooling System      Impeller Bolt      9,80
Cooling System      Oil Cooler Mounting Bolts    20,00
Cooling System      Radiator Bracket Mounting Bolt    9,80
Cooling System      Radiator Lower Bolt     6,90
Cooling System      Radiator Upper Bolts     9,80
Cooling System      Thermostat Housing Cover Bolts    5,90
Cooling System      Water Hose Clamp Screws    2,00
Cooling System      Water Hose Fitting Bolts    9,80
Cooling System      Water Pump Cover Bolts    12,00Loctite
Cooling System      Water Temperature Sensor     25,00
Crankshaft/Transmission       Bearing Holder Screws     4,90Loctite
Crankshaft/Transmission       Breather Hose Fitting     15,00Loctite
Crankshaft/Transmission       Breather Plate Bolts     9,80Loctite
Crankshaft/Transmission       Connecting Rod Big End Nuts   See the textMolybdène
Crankshaft/Transmission       Crankcase Bolt (M8, L = 90 mm) 27,00Suivre séquence serrage
Crankshaft/Transmission       Crankcase Bolts (M6, L = 50 mm) 12,00
Crankshaft/Transmission       Crankcase Bolts (M6, L = 65 mm) 12,00Suivre séquence serrage
Crankshaft/Transmission       Crankcase Bolts (M8, L = 75 mm) 27,00Suivre séquence serrage
Crankshaft/Transmission       Crankcase Bolts (M8, L = 95 mm) 31,00Suivre séquence serrageMolybdène
Crankshaft/Transmission       Gear Position Switch Screws    2,90Loctite
Crankshaft/Transmission       Gear Positioning Lever Bolt    12,00
Crankshaft/Transmission       Idle Gear Cover Bolts    9,80
Crankshaft/Transmission       Oil Jet Nozzles     2,90
Crankshaft/Transmission       Oil Passage Nozzle     4,90
Crankshaft/Transmission       Oil Passage Plug     17,00
Crankshaft/Transmission       Oil Passage Plugs (Taper)    20,00Loctite
Crankshaft/Transmission       Race Holder Screws     4,90Loctite
Crankshaft/Transmission       Shift Drum Cam Holder Bolt   12,00Loctite
Crankshaft/Transmission       Shift Lever Bolt     6,90
Crankshaft/Transmission       Shift Pedal Mounting Bolt    25,00Loctite
Crankshaft/Transmission       Shift Shaft Return Spring Pin   28,00Loctite
Crankshaft/Transmission       Starter Clutch Bolt     49,00
Crankshaft/Transmission       Starter Clutch Cover Bolt (L = 20 mm)9,80
Crankshaft/Transmission       Starter Clutch Cover Bolt (L = 40 mm)9,80
Crankshaft/Transmission       Starter Clutch Cover Bolts (L = 30 mm)9,80
Crankshaft/Transmission       Tie-Rod Locknut (Front)     6,90Pas à gauche
Crankshaft/Transmission       Tie-Rod Locknut (Rear)     6,90
Crankshaft/Transmission       Transmission Case Bolt (M6)    9,80
Crankshaft/Transmission       Transmission Case Bolts (M8)    20,00
Electrical System      Alternator Cover Bolts     9,80
Electrical System      Alternator Lead Holding Plate Bolt   9,80Loctite
Electrical System      Alternator Rotor Bolt     155,00Suivre séquence serrage
Electrical System      Crankshaft Sensor Bolts     5,90
Electrical System      Engine Ground Cable Terminal Bolt   9,80
Electrical System      Front Brake Light Switch Screw   1,20
Electrical System      Front Turn Signal Light Mounting Screw  1,20
Electrical System      Fuel Pump Bolts     9,80LoctiteSuivre séquence serrage
Electrical System      Gear Position Switch Screws    2,90Loctite
Electrical System      Left Switch Housing Screws    3,50
Electrical System      License Plate Light Cover Screws   1,00
Electrical System      License Plate Light Mounting Nuts   3,50
Electrical System      Meter Unit Mounting Screws    1,20
Electrical System      Oil Pressure Switch     15,00Mastic Silicone
Electrical System      Oil Pressure Switch Terminal Bolt   1,50Graisse
Electrical System      Oxygen Sensor (Equipped Models)    25,00
Electrical System      Rear Turn Signal Light Lens Screws  1,00
Electrical System      Regulator/Rectifier Bracket Screws     1,20
Electrical System      Right Switch Housing Screws    3,50
Electrical System      Sidestand Switch Bolt     8,80Loctite
Electrical System      Spark Plugs      13,00
Electrical System      Speed Sensor Bolt     6,90Loctite
Electrical System      Starter Clutch Bolt Cap    Hand-tighten
Electrical System      Starter Clutch Cover Bolt (L = 20 mm)9,80
Electrical System      Starter Clutch Cover Bolt (L = 40 mm)9,80
Electrical System      Starter Clutch Cover Bolts (L = 30 mm)9,80
Electrical System      Starter Motor Cable Terminal Bolt   2,90
Electrical System      Starter Motor Mounting Bolts    9,80
Electrical System      Stator Coil Bolts     12,00Loctite
Electrical System      Water Temperature Sensor     25,00
Engine Lubrication System     Air Bleed Bolt     9,80
Engine Lubrication System     Engine Oil Drain Bolt    29,00
Engine Lubrication System     Impeller Bolt      9,80
Engine Lubrication System     Oil Cooler Mounting Bolts    20,00
Engine Lubrication System     Oil Cooler/Oil Filter Case Mounting Bolts  20,00Loctite
Engine Lubrication System     Oil Filter      17,00RemplacementGraisse
Engine Lubrication System     Oil Filter Guard Bolts    4,00Loctite
Engine Lubrication System     Oil Filter Holder Bolt    25,00Loctite
Engine Lubrication System     Oil Jet Nozzles     2,90
Engine Lubrication System     Oil Pan Bolts     9,80Suivre séquence serrage
Engine Lubrication System     Oil Passage Plug     17,00
Engine Lubrication System     Oil Passage Plugs (Taper)    20,00Loctite
Engine Lubrication System     Oil Pressure Relief Valve    15,00Loctite
Engine Lubrication System     Oil Pressure Switch     15,00Mastic Silicone
Engine Lubrication System     Oil Pressure Switch Terminal Bolt   1,50Graisse
Engine Lubrication System     Oil Pump Drive Gear Bolt   9,80Loctite
Engine Lubrication System     Water Pump Cover Bolts    12,00Loctite
Engine Removal/Installation      Adjusting Collar Locknuts     49,00Suivre séquence serrage
Engine Removal/Installation      Adjusting Collars      9,80Suivre séquence serrage
Engine Removal/Installation      Left Front Engine Mounting Bolt   44,00Suivre séquence serrage
Engine Removal/Installation      Lower Engine Mounting Nut    44,00Suivre séquence serrage
Engine Removal/Installation      Middle Engine Mounting Nut    44,00Suivre séquence serrage
Engine Removal/Installation      Right Front Engine Mounting Bolt   44,00Suivre séquence serrage
Engine Top End     Air Suction Valve Cover Bolts   9,80Loctite
Engine Top End     Breather Hose Fitting     15,00Loctite
Engine Top End     Camshaft Cap Bolts     12,00Suivre séquence serrage
Engine Top End     Camshaft Chain Tensioner Cap Bolt   20,00
Engine Top End     Camshaft Chain Tensioner Mounting Bolts   11,00
Engine Top End     Camshaft Sprocket Bolts     15,00Loctite
Engine Top End     Coolant Drain Bolt (Cylinder)    9,80
Engine Top End     Cylinder Head Bolts (M6)    12,00Suivre séquence serrage
Engine Top End     Cylinder Head Bolts (M9)    39,00Suivre séquence serrageMolybdène
Engine Top End     Cylinder Head Cover Bolts    9,80Suivre séquence serrage
Engine Top End     Exhaust Butterfly Valve Cable Adjuster Locknuts  6,90
Engine Top End     Exhaust Butterfly Valve Cable Locknuts   7,00
Engine Top End     Exhaust Pipe Clamp Bolt    17,00
Engine Top End     Exhaust Pipe Guard Bolts    6,90
Engine Top End     Exhaust Pipe Holder Nuts    17,00
Engine Top End     Front Camshaft Chain Guide Bolt (Lower)  12,00
Engine Top End     Front Camshaft Chain Guide Bolt (Upper)  25,00
Engine Top End     Muffler Body Clamp Bolt    17,00
Engine Top End     Muffler Body Cover Bolts    7,00
Engine Top End     Muffler Body Mounting Bolt    25,00
Engine Top End     Muffler Body Rear Cover Bolts   7,00
Engine Top End     Premuffler Chamber Bracket Bolt    35,00
Engine Top End     Premuffler Chamber Guard Bolts    6,90
Engine Top End     Premuffler Chamber Mounting Bolt    35,00
Engine Top End     Spark Plugs      13,00
Engine Top End     Starter Clutch Bolt Cap    Hand-tighten
Engine Top End     Throttle Body Assy Holder Bolts   12,00Loctite
Engine Top End     Throttle Body Assy Holder Clamp Bolts  2,90
Engine Top End     Timing Inspection Cap     Hand-tighten
Engine Top End     Upper Camshaft Chain Guide Bolts   12,00Suivre séquence serrage
Engine Top End     Water Passage Plugs     19,60Loctite
Final Drive      Chain Guide Bolts     9,80Loctite
Final Drive      Engine Sprocket Cover Bolts    9,80
Final Drive      Engine Sprocket Cover Plate Mounting Bolts  9,80Loctite
Final Drive      Engine Sprocket Nut (PSB)     125,00Molybdène
Final Drive      Rear Axle Nut     127,00
Final Drive      Rear Sprocket Nuts     59,00
Final Drive      Speed Sensor Bolt     6,90Loctite
Frame       Front Fender Mounting Bolts    3,90
Frame       Front Footpeg Bracket Bolts    25,00
Frame       Rear Footpeg Bracket Bolts    25,00
Frame       Rear Frame Bolts (M10)    44,00Loctite
Frame       Rear Frame Bolts (M8)    25,00Loctite
Frame       Sidestand Bolt      44,00Graisse
Frame       Sidestand Bracket Bolts     49,00Loctite
Frame       Sidestand Switch Bolt     8,80Loctite
Frame       Windshield Mounting Bolts     0,42
Fuel System (DFI)     Air Cleaner Housing Assembly Screws   1,20
Fuel System (DFI)     Air Cleaner Housing Clamp Bolts   2,00
Fuel System (DFI)     Air Cleaner Housing Mounting Bolt   6,90
Fuel System (DFI)     Air Inlet Duct Mounting Bolts   9,80Loctite
Fuel System (DFI)     Canister Bracket Screws     1,20
Fuel System (DFI)     Crankshaft Sensor Bolts     5,90
Fuel System (DFI)     Delivery Pipe Assy Mounting Screws (Nozzle Assy) 3,43
Fuel System (DFI)     Delivery Pipe Assy Mounting Screws (Throttle Body Assy)3,43
Fuel System (DFI)     Exhaust Butterfly Valve Actuator Mounting Screws  4,30
Fuel System (DFI)     Exhaust Butterfly Valve Actuator Pulley Bolt  4,90
Fuel System (DFI)     Fuel Pump Bolts     9,80LoctiteSuivre séquence serrage
Fuel System (DFI)     Gear Position Switch Screws    2,90Loctite
Fuel System (DFI)     Inlet Air Temperature Sensor Screw   0,80
Fuel System (DFI)     Nozzle Assy Mounting Screws    1,20Suivre séquence serrage
Fuel System (DFI)     Oxygen Sensor (Equipped Models)    25,00
Fuel System (DFI)     Separator Bracket Mounting Bolt    6,90
Fuel System (DFI)     Speed Sensor Bolt     6,90Loctite
Fuel System (DFI)     Throttle Body Assy Holder Bolts   12,00Loctite
Fuel System (DFI)     Throttle Body Assy Holder Clamp Bolts  2,90
Fuel System (DFI)     Throttle Cable Holder Plate Bolt   3,90Loctite
Fuel System (DFI)     Water Temperature Sensor     25,00
Steering       Handlebar Clamp Bolts     25,00
Steering       Handlebar Positioning Bolts     9,80Loctite
Steering       Left Switch Housing Screws    3,50
Steering       Lower Front Fork Clamp Bolts   23,00Alterner 2 fois serrage
Steering       Right Switch Housing Screws    3,50
Steering       Steering Damper Mounting Bolts    11,00Loctite
Steering       Steering Stem Head Nut    78,00
Steering       Steering Stem Nut     20,00
Steering       Throttle Case Screws     3,50
Steering       Upper Front Fork Clamp Bolts   20,00
Suspension       Front Axle Clamp Bolts    20,00Alterner 2 fois serrage
Suspension       Front Fork Top Plugs    35,00
Suspension       Lower Front Fork Clamp Bolts   23,00Alterner 2 fois serrage
Suspension       Lower Rear Shock Absorber Nut   34,00
Suspension       Piston Rod Guide Case    90,00
Suspension       Rear Shock Absorber Bracket Nut   59,00
Suspension       Swingarm Pivot Adjusting Collar Locknut   98,00
Suspension       Swingarm Pivot Shaft     20,00
Suspension       Swingarm Pivot Shaft Nut    108,00
Suspension       Tie-Rod Nuts      59,00
Suspension       Uni-Trak Rocker Arm Bolt    34,00
Suspension       Upper Front Fork Clamp Bolts   20,00
Suspension       Upper Rear Shock Absorber Nut   34,00
Wheels/Tires       Front Axle Clamp Bolts    20,00Alterner 2 fois serrage
Wheels/Tires       Front Axle Nut     127,00
Wheels/Tires       Rear Axle Nut     127,00

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